The T80 Series is a world-class solution for SMT stencil validation, offering comprehensive inspection of aperture accuracy, tension, and cleaning quality. Built on a zero-grade marble platform with a 12MP telecentric optical system, it ensures micron-level precision for the most demanding PCB assembly environments.

1. Inspection Capabilities

• Core Inspection: Position, Size, Quantity, Foreign Objects (Dross), Burrs, and Extra/Missing Holes.

• Advanced Detection: New stencil accuracy, cleaning effect validation, and stencil-to-PCB Gerber comparison.

• Multi-Aperture Strategy: Full-plate inspection with vector image algorithms.

• Measurement Range: * Min. Opening: $80\mu m \times 80\mu m$

  • Max. Opening: $17mm \times 10mm$

  • Max. Aperture Count: Up to 500,000 holes per stencil.

2. Optical & Motion System

3. Performance & Accuracy

• Inspection Speed: 0.7 ~ 1.0s / FOV

• Dimensional Accuracy: $\pm 5 \sim 6.9\mu m$ (GR&R < 5%)

• Positioning Accuracy: $\pm 10\mu m$ (Grating scale resolution: $\pm 1\mu m$)

• Integrated Tension Test: Automatic multi-position testing ($\pm 1N/cm$ accuracy; Range: $0 \sim 60N$)

• Focusing: Automatic Laser Focus and Ranging system.

4. Software & Industry 4.0 Integration

• Programming: Gerber (RS-274X) & CAD import. Ultra-fast processing (<5s for 200k holes).

• SPC Analytics: Comprehensive data including CPK reports, normal distribution charts, and deformation analysis.

• Connectivity: Full MES integration with customizable data structures and protocols.

• Traceability: Barcode/RF program reading and historical record archiving for offline review.

5. Physical & Utility Specifications

• Max Stencil Frame: $813 \times 813 \times 50mm$

• Max Inspection Area: $570 \times 570mm$

• Dimensions: $1260 \times 1400 \times 1570mm$

• Power: AC 220V (Single Phase), 50/60Hz, 1000VA

• PC Specs: Intel i7, 32-64GB RAM, 2TB HDD + 500GB SSD, Windows 10 Pro (x64)

Optional Modules

1. 3D Stencil Thickness Measurement: Side-mounted 3D camera for microscopic wall-section analysis ($\pm 2\mu m$ accuracy).

2. Squeegee Inspection: Automatic detection of scraper straightness, deformation, and burrs.

3. Smart Management Software: Intelligent whole-chain stencil lifecycle management.

Service & Support

• Warranty: 1-Year Comprehensive Warranty.

• Upgrades: Lifetime free standard software updates.

• Response Time: 7*24 support with a guaranteed 4-hour response.

• Global Logistics: Spare parts hubs in Shenzhen, Suzhou, Chongqing, Taiwan, and Vietnam.