SA-5ST1000 High-Precision 5-Wire Automatic Terminal Crimping Machine (Servo-Driven)

The SA-5ST1000 represents the next generation in automated wire processing. Unlike traditional rotating machines, this system utilizes an advanced linear translation mechanism that keeps wires perfectly straight throughout the entire cycle. This ensures superior terminal positioning and prevents wire damage, making it the ideal solution for high-precision electronic wires, flat cables, and sheathed wires.

Driven by 5 sets of high-precision servo motors, the SA-5ST1000 offers unmatched stability for dual-end crimping and high-volume production.

Core Performance Features

• Superior Linear Design: The translation-style movement replaces traditional rotation, keeping wires straight for more refined terminal adjustment and consistent quality.

• Full-Servo Integration: All moving parts—including wire feeding, cutting, and stripping—are driven by 5 sets of Servo Motors paired with TBI Screws and HIWIN Guide Rails.

• Multipurpose Flexibility: Designed for rapid changeovers; simply replace the applicator to handle different terminal types. Compatible with standard 30mm OTP applicators and optional 40mm European/JST styles.

• Advanced "5-Wire" Capacity: Drastically increase your throughput with the ability to process multiple lines simultaneously, reaching up to 5,500 pieces per hour.

• Intelligent Operation: Features an English color touch screen with a program-saving function, allowing you to recall settings for repeat jobs instantly.

   

• Precision Finishing: High-speed steel blades ensure clean strips without damaging core wires, while the automated flux system provides even tinning with zero waste.

   

Optional Quality Control Upgrades

• Pressure Detection System: Real-time monitoring of crimping pressure curves. The machine will automatically alarm and stop if abnormalities are detected.

• Extended Wire Handling: Optional conveyor belt systems are available for processing long wires, ensuring they are placed neatly into receiving trays.

Technical Specifications

Production Output (Flat Cable)

• 2P (One out of five): 3,000 PCS/H

• 4P (One out of three): 2,000 PCS/H

• 6P (One out of two): 1,400 PCS/H

The Distributor Advantage

• Local Technical Expertise: We provide full on-site installation, precision calibration, and operator training to maximize your ROI.

• Ready Support & Parts: As a local distributor, we maintain a stock of high-quality applicators and critical spare parts to ensure your line never stops.

• Customization Services: We can customize machine strokes and software settings to meet your specific European or JST connector requirements